T +49 5731 1804-0 kontakt@ct-formpolster.de
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CT Formpolster — Kompetenz in Schaum seit 1951
Profile-cut foam from CT Formpolster
OEKO-TEX® STANDARD 100
Flexible PU foam
Mattresses & toppers
Cut parts & mouldings
Dropshipping fulfilment

Kompetenz in Schaum.
Since 1951.

As a foam manufacturer from Germany, we produce flexible polyurethane foams in our own plant in Löhne — developed, manufactured and shipped directly for industry and retail.

Submit an enquiry New: white-label portfolio
1951
founded — one of Germany's first PU foam factories
Made in Germany
produced entirely in Germany at two sites in North Rhine-Westphalia
8 foam brands
from our own foaming plant — from comfort foam to gel foam
OEKO-TEX® certified
Standard 100, product class 1 — tested for harmful substances

Two paths to your product

We develop foam solutions to your specification — or you start right away with our newly developed white-label mattress programme.

Mattress development
Custom manufacturing

Developed for your application

From cut-to-size to complete sleep systems: material, build and converting are matched precisely to your industry and your product.

View industry solutions →
NEW
White-label mattress programme
White-label portfolio

Ready for your brand

Four fully developed mattress lines from Basic to Premium — produced in Löhne, packaged and shipped under your name.

Discover the portfolio →
New in the programme

Four mattress lines, ready for your label

Fully developed core builds with clear positioning — from the price-oriented entry level to the premium segment. You choose the line and height; we produce under your brand with a cover of your choice.

To the portfolio
Basic line

Basic

2D-CNC economy-cut comfort foam core

120 mm140 mm160 mm
Price-oriented entry model
Basic Ergo line

Basic Ergo

2D-CNC 7-zone comfort foam core

160 mm
Comfort-oriented entry model
Comfort line

Comfort

Multi-layer comfort foam core

180 mm200 mm
Comfort segment
Premium line

Premium

Multi-layer premium foam core

220 mm240 mm
Premium segment

All lines: OEKO-TEX® Standard 100, product class 1 · made in Löhne · shipped roll-packed · plain or with your branding

Eight foam brands from our own foaming plant

Each of our eight foam brands is tuned to specific applications. All grades are made in Löhne-Gohfeld — under our own responsibility, OEKO-TEX® certified.

All foam brands in detail
Foam from our own foaming plant
SOLIDEX®
Comfort foam — a solid base for mattresses and upholstery
HYLEX®
HR cold foam — high resilience, permanently dimensionally stable
VILAX®
Highly elastic comfort foam — soft and responsive
IGNAX®
Flame-retardant foam to FMVSS 302
VISOMEX®
Viscoelastic memory foam — precise pressure relief
HYDRANEX®
Highly elastic and hydrophilic — soft surface comfort
GELAX®
Gel-like properties — temperature-neutral, point-elastic
DIAMAX®
Memory foam with thermal-conductive additive

Foam from the manufacturer — for every industry

Often invisible, but tangible in comfort, protection and function: we supply companies across industries with precisely fitting solutions — matched in material, build and converting.

Mattresses & bedding

Mono and multi-layer systems, pocket springs, toppers, pillows

Upholstered furniture

Seat and back cushions, cut-to-size, converting

Acoustics & insulation

Sound absorbers, insulation elements, moulded parts

Automotive & caravan

Seating systems, caravan mattresses, FMVSS 302 foam

Dog beds

Inserts and moulded padding, also white-label

Packaging & transport protection

Inserts, case inserts, edge protection to measure

Healthcare products

Couch padding, positioning aids, replacement padding

Cut-to-size & block foam

2D/3D CNC cutting, panels, blocks — even in small quantities

Dropshipping fulfilment

Straight from our production to your customers

We produce, package and ship mattresses, toppers and individual foam products — plain or with your branding. No intermediate storage, no stock of your own, predictable delivery times.

  • Roll-packing for cost-efficient shipping
  • Plain dispatch or an individual brand solution with inserts
  • Reliable processes — even as order volumes grow
Dropshipping in detail
Roll-packed mattresses

Certified quality, verifiably sustainable

All foams, mattresses, toppers and pillows meet OEKO-TEX® Standard 100 in product class 1 — the strictest level, suitable for baby articles. Processes and energy management are ISO certified.

More about us
OEKO-TEX® Standard 100, No. 04.0.7203
Product class 1 (baby articles) for all foams and converted products
DIN EN ISO 9001:2015
Certified quality management across all processes
DIN EN ISO 50001:2018
Energy management certified by TÜV NORD — 100 % green electricity

Let's talk about your project

Custom manufacturing, the white-label programme or a dropshipping partnership: describe your requirements — we respond with a concrete assessment.

Direct contact
Sales
Alp Yazanel
+49 151 648 424 03
Löhne plant
Börstelstraße 113, 32584 Löhne, Germany

Available Mon–Fri during office hours — or any time by email.