T +49 5731 1804-0 kontakt@ct-formpolster.de
DE EN
CT Formpolster — Kompetenz in Schaum seit 1951
OEKO-TEX® STANDARD 100
Profile-cut foam — macro shot

Kompetenz in Schaum.
Since 1951.

As a foam manufacturer from Germany, we produce flexible polyurethane foams in our own plant in Löhne — developed, manufactured and shipped directly for industry and retail.

Submit an enquiry New: white-label portfolio
1951
founded — one of Germany's first PU foam factories
Made in Germany
produced entirely in Germany at two sites in North Rhine-Westphalia
8 foam types
from our own foaming plant — from comfort foam to gel foam
OEKO-TEX® certified
Standard 100, product class 1 — tested for harmful substances

Two paths to your product

We develop foam solutions to your specification — or you start right away with our newly developed white-label mattress programme.

Mattress development
Custom manufacturing

Developed for your application

From cut-to-size to complete sleep systems: material, build and converting are matched precisely to your industry and your product.

View industry solutions →
NEW
White-label mattress programme
White-label portfolio

Ready for your brand

Four fully developed mattress lines from Basic to Premium — produced in Löhne, packaged and shipped under your name.

Discover the portfolio →
New in the programme

Four mattress lines, ready for your label

Fully developed core builds with clear positioning — from the price-oriented entry level to the premium segment. You choose the line and height; we produce under your brand with a cover of your choice.

To the portfolio
Basic line

Basic

2D-CNC economy-cut comfort foam core

120 mm140 mm160 mm
Price-oriented entry model
Basic Ergo line

Basic Ergo

2D-CNC 5-zone comfort foam core

160 mm
Comfort-oriented entry model
Comfort line

Comfort

Multi-layer comfort foam core

180 mm200 mm
Comfort segment
Premium line

Premium

Multi-layer premium foam core

220 mm240 mm
Premium segment

All lines: OEKO-TEX® Standard 100, product class 1 · made in Löhne · shipped roll-packed · plain or with your branding

Eight foam types from our own foaming plant

Each foam type carries its own brand name and is tuned to specific applications. All grades are made in Löhne-Gohfeld — under our own responsibility, OEKO-TEX® certified.

All foam types in detail
Profile-cut foam
SOLIDEX®
Comfort foam — a solid base for mattresses and upholstery
HYLEX®
HR cold foam — high resilience, permanently dimensionally stable
VILAX®
Highly elastic comfort foam — soft and responsive
IGNAX®
Flame-retardant foam to FMVSS 302
VISOMEX®
Viscoelastic memory foam — precise pressure relief
HYDRANEX®
Highly elastic and hydrophilic — soft surface comfort
GELAX®
Gel-like properties — temperature-neutral, point-elastic
DIAMAX®
Memory foam with thermal-conductive additive

Foam from the manufacturer — for every industry

Often invisible, but tangible in comfort, protection and function: we supply companies across industries with precisely fitting solutions — matched in material, build and converting.

Mattresses & bedding

Mono and multi-layer systems, pocket springs, toppers, pillows

Upholstered furniture

Seat and back cushions, cut-to-size, converting

Acoustics & insulation

Sound absorbers, insulation elements, moulded parts

Automotive & caravan

Seating systems, caravan mattresses, FMVSS 302 foam

Dog beds

Inserts and moulded padding, also white-label

Packaging & transport protection

Inserts, case inserts, edge protection to measure

Healthcare products

Couch padding, positioning aids, replacement padding

Cut-to-size & block foam

2D/3D CNC cutting, panels, blocks — even in small quantities

Dropshipping fulfilment

Straight from our production to your customers

We produce, package and ship mattresses, toppers and individual foam products — plain or with your branding. No intermediate storage, no stock of your own, predictable delivery times.

  • Roll-packing for cost-efficient shipping
  • Plain dispatch or an individual brand solution with inserts
  • Reliable processes — even as order volumes grow
Dropshipping in detail
Roll-packed mattresses

Certified quality, verifiably sustainable

All foams, mattresses, toppers and pillows meet OEKO-TEX® Standard 100 in product class 1 — the strictest level, suitable for baby articles. Processes and energy management are ISO certified.

More about us
OEKO-TEX® Standard 100, No. 04.0.7203
Product class 1 (baby articles) for all foams and converted products
DIN EN ISO 9001:2015
Certified quality management across all processes
DIN EN ISO 50001:2018
Energy management certified by TÜV NORD — 100 % green electricity

Let's talk about your project

Custom manufacturing, the white-label programme or a dropshipping partnership: describe your requirements — we respond with a concrete assessment.

Consultation at CT Formpolster