Foam is our craft — since 1951
CT Formpolster GmbH in Löhne (East Westphalia, Germany) produces flexible polyurethane foams in its own foaming plant, tuned down to the last detail. As one of Germany’s oldest PU foam manufacturers, we combine decades of production experience with modern processes and clear specialisation.
Today we are part of the listed MBB SE. From raw material to finished foam, we keep every step in view — the basis for consistent quality and reliable properties.
CT Formpolster at a glance
Founded
1951 in Löhne (East Westphalia)
Locations
Löhne plant (headquarters) · Enger plant
Group
Part of MBB SE (listed)
Own foaming plant
Fully integrated PU block-foam production in Löhne
Certifications
DIN EN ISO 9001:2015 · OEKO-TEX® Standard 100
Digitalisation
CT 4.0: fully digital order management, warehousing and logistics
Services
Dropshipping fulfilment · white label/private label · CNC cutting · converting
Industries
Mattress industry · upholstered furniture · hospitality · baby and childcare products · e-commerce/dropshipping
From our own foaming plant to your customer's door — everything from a single source
Many providers buy in goods, re-store them and forward them. CT Formpolster makes the foam itself — in its own foaming plant in Löhne, since 1951.
For you as a customer or partner this means: no intermediaries in the chain, full control over material quality, short reaction times for special requests and lead times that do not depend on upstream suppliers.
Own foaming plant
We make the flexible PU foam ourselves — under our own control from raw material to block.
Concept
We develop the right build: material, layering, firmness, dimensions.
Production & converting
CNC cutting, bonding, laminating, covering — from our own production.
Packaging
Roll-pack or transport-safe packaging — plain or with your branding.
Direct shipping
Delivery to your end customer, on request within 24 hours.
Our locations
Foaming plant, production & administration
CT Formpolster GmbH
Börstelstraße 113
32584 Löhne, Germany
Our own foaming plant, CNC cutting, converting, warehousing and dispatch — this is where all our foams are made.
Converting & further processing
CT Formpolster GmbH — Enger plant
Südstraße 16
32130 Enger, Germany
Our second plant since 2020 — converting and further processing for our product lines.
Material-driven — from block to finished product
CT Formpolster works material-first: build and material are matched deliberately to each application. That is our strength — we know how foams behave and how to tune them so they perform their function permanently.
This is supported by modern machinery and a manufacturing depth that reaches from the block to the finished product. Cut-to-size parts, moulded parts and complete components come from a single source — precise and reproducible. With CT 4.0 we connect production, warehousing and logistics into one continuous system, including dropshipping fulfilment.
Our history
Quality, sustainability and environmental responsibility
Our processes are certified to DIN EN ISO 9001:2015. All PU foams, mattresses, toppers and pillows meet OEKO-TEX® Standard 100, product class 1 for baby articles — the strictest level, tested by the Hohenstein Institute.
Since 2023 we have operated under a certified energy management system (DIN EN ISO 50001:2018, TÜV NORD) and source 100 % of our electricity from renewable sources — CO₂-neutral, certified by Scholt Energy (GarantiertGrün) until the end of 2028. In terms of electricity, our entire production in Löhne is climate-neutral.
Through participation in the Der Grüne Punkt dual system, CT Formpolster contributed in 2025 to avoiding 18 tonnes of CO₂ equivalents, 833 GJ of primary energy and 103 kg of sulphur dioxide equivalents — as much CO₂ as 2 hectares of forest filter from the air in a year.
Part of MBB SE
CT Formpolster has been part of MBB SE, a listed mid-cap group headquartered in Berlin, since 2010. The affiliation combines operational independence with the stability of a group structure.
Frequently asked questions
When was CT Formpolster founded?+
CT Formpolster GmbH was founded in 1951 in Löhne (East Westphalia), making it one of the oldest PU foam factories in Germany.
Where does CT Formpolster produce?+
All foams are made in the company’s own foaming plant in Löhne-Gohfeld, North Rhine-Westphalia. All production takes place in Germany.
Which group does CT Formpolster belong to?+
CT Formpolster has been part of the listed MBB SE, headquartered in Berlin, since 2010. The company operates as an independent unit within the group.
Which certifications does CT Formpolster hold?+
CT Formpolster is certified to DIN EN ISO 9001:2015. All PU foams, mattresses, mattress cores, toppers and pillows are certified to OEKO-TEX Standard 100, product class 1 for baby articles, by the Hohenstein Institute — the strictest level of the OEKO-TEX standard.
What does OEKO-TEX product class 1 mean?+
Product class 1 is the strictest level of OEKO-TEX certification. It applies to products with direct skin contact for babies and toddlers. All CT Formpolster foams meet this requirement and are therefore suitable for every area of use.
Does CT Formpolster produce sustainably and CO₂-neutrally?+
CT Formpolster sources 100 % of its electricity from renewable sources (certified by Scholt Energy, GarantiertGrün, until the end of 2028). Its energy management system is certified to DIN EN ISO 50001:2018 by TÜV NORD. In 2025, participation in the Der Grüne Punkt dual system helped avoid 18 tonnes of CO₂ equivalents.
What is ISO 50001 and why does it matter?+
DIN EN ISO 50001 is the international standard for energy management systems. It requires the systematic recording, control and continuous improvement of energy consumption. CT Formpolster has been certified since 2023 — one of the few foam factories in Germany — by TÜV NORD.
What is CT 4.0?+
CT 4.0 is CT Formpolster’s digitalisation programme. It connects production, warehousing and logistics into one continuous, digitally controlled system. Orders are recorded and managed fully digitally, products are made efficiently and shipped directly — including dropshipping fulfilment for B2B partners.
Does CT Formpolster offer dropshipping and white-label production?+
Yes. CT Formpolster provides complete dropshipping fulfilment: production, packaging and direct dispatch to end customers — plain or with the retailer’s branding. Products are also made as white-label and private-label goods for own brands.
Does CT Formpolster have its own foaming plant?+
Yes. All foams are made exclusively in the company’s own foaming plant in Löhne-Gohfeld. Only safe raw materials from reputable producers are used, and qualified staff monitor the entire production process.
What machinery and processing capabilities are available?+
CT Formpolster operates modern CNC cutting lines, robotic drilling lines, horizontal splitting machines and converting machinery across four plants. Capabilities include 2D and 3D cutting, moulded parts, panel goods and complex converting — from raw block to dispatch-ready product.
Does CT Formpolster also supply small businesses?+
Yes. CT Formpolster offers flexible minimum order quantities and supplies upholsterers, trade businesses and smaller retailers directly from the factory in Löhne, alongside industrial and retail clients.
Interested in working together?
Describe your project — we respond with a concrete assessment.