IGNAX® – flame-retardant foam (FMVSS 302)
IGNAX® is our flame-retardant foam for applications with defined fire-safety requirements. A special treatment modifies the burning behaviour so that the foam complies with FMVSS 302 — the US federal standard for the flammability of materials in vehicle interiors, required by automotive manufacturers worldwide. It specifies that a material must not burn faster than 102 mm/min.
Beyond fire protection, IGNAX® retains the typical processing characteristics of PU foam: easy to cut, CNC-compatible and combinable with other foam types.
Properties at a glance
| Property | Characteristics | Typical use |
|---|---|---|
| Fire behaviour | FMVSS 302 compliant | Vehicle interiors, seats, panelling |
| Burn rate | Max. 102 mm/min (FMVSS 302) | Automotive requirement |
| Base properties | PU foam, easy to process | Cutting, CNC, moulded parts |
| Density / hardness | On request | – |
| Combinability | With other foam types | Multi-layer automotive builds |
Applications
- —Automotive: seating systems, back cushions, interior panelling, headliners for cars and commercial vehicles
- —Caravans and motorhomes: upholstery and mattresses where fire protection is required
- —Technical applications: housing linings, industrial padding with fire-safety obligations
- —Rail vehicles and buses: wherever FMVSS 302 or comparable standards apply
Who is IGNAX® particularly suited for?
- —Automotive suppliers bound by FMVSS 302: direct access to compliant material from a German manufacturer
- —Caravan and motorhome builders: fire protection is mandatory for vehicles used as living space
- —Boat builders with safety requirements: compliant upholstery for marine and leisure use
- —Industrial clients with fire-safety obligations: wherever insurers or regulations demand compliant materials
Standard-compliant fire protection to FMVSS 302 for vehicle and industrial applications
Submit an enquiryFrequently asked questions about IGNAX®
What exactly does FMVSS 302 mean for foam?+
FMVSS 302 requires that materials in vehicle interiors burn no faster than 102 mm/min horizontally. It is legally mandated in the USA and also required by many European and international vehicle manufacturers. FMVSS 302 foams are used for seating systems, panelling and padding in vehicle interiors.
Where can I buy flame-retardant foam to FMVSS 302 in Germany?+
CT Formpolster in Löhne (NRW) produces flame-retardant foam under the IGNAX® brand that meets the requirements of FMVSS 302 — available as block foam or cut-to-size, directly from the factory.
Is FMVSS 302 relevant in Europe?+
Yes. Many European vehicle manufacturers and outfitters require FMVSS 302 as a minimum, even though other standards (e.g. ECE regulations) formally apply in Europe. IGNAX® suits international clients and European vehicle projects alike.
Can IGNAX® be made to custom dimensions and as moulded parts?+
Yes. IGNAX® is CNC-milled or die-cut to individual dimensions and geometries. It can also be combined with other foam types within a single build.
Request IGNAX®
Please state application, standard requirements and dimensions. We will get back to you with a concrete assessment.