Mattress manufacturer for foam sleep systems: developed and made in Germany
CT Formpolster develops and produces foam mattresses, toppers and pillows for B2B partners in retail, e-commerce and the furniture industry. Our solutions combine well-thought-out construction, flexible configuration and reliable manufacturing quality — produced in our own plant in Löhne, Germany. Every mattress type is available roll-packed (roll-pack) for space-saving shipping.
Mono-core mattresses
Mono mattresses consist of a single continuous foam core made of PU or HR cold foam and provide a clear, consistent basis for high lying comfort. Depending on the version, with different lying zones, contours or profiles — as a 5- or 7-zone mattress. Ideal for efficiently scalable series production.
Multi-layer mattresses
Multi-layer mattresses combine several matched layers of different foam grades, including cold foam, viscoelastic (memory) foam and standard PU. The layered build enables precise comfort tuning, even pressure relief and long-term dimensional stability — suited to demanding product concepts with individual requirements.
Pocket-spring mattresses
Pocket-spring mattresses combine a flexible pocket-spring core with matched foam layers of cold foam or visco. The individually pocketed springs respond precisely to load and enable targeted body relief. The open spring structure provides continuous air circulation and a pleasant sleeping climate.
Toppers
Toppers add an extra comfort layer to existing sleep systems and allow the lying feel to be adjusted in a targeted way. They improve pressure distribution and contribute to a balanced sleeping climate — a flexible addition to a wide range of mattress lines.
Pillows
Pillows support the ergonomic positioning of head and neck. Different materials and designs — from cold foam to visco — enable precise adaptation to different sleeping habits.
Advantages of working with us
- —Own foam production in Germany (Löhne, East Westphalia) with controlled manufacturing processes
- —All common foam types: PU, cold foam (HR), viscoelastic foam, gel foam
- —Roll-packing (roll-pack) for every mattress type — space-saving shipping and dropshipping
- —Custom products: individual dimensions, zones, profiles and layer builds
- —Series production from 100 units per model, planned via framework agreement and call-offs
- —OEKO-TEX® Standard 100 (no. 04.0.7203), DIN EN ISO 9001:2015 and DIN EN ISO 50001:2018
- —Short development and production lead times thanks to in-house manufacturing
Request made-to-measure mattresses
We develop the right solution with you: our development team works out the build, zoning, heights and cover. You choose one of our 40-plus foam types from the type programme.
Frequently asked questions
Which German manufacturer produces mattresses on a contract basis (OEM/private label) in series for mattress brands and retail chains?+
CT Formpolster in Löhne (NRW) manufactures foam mattresses, toppers and pillows in series for mattress brands, retail chains and the furniture industry – as an OEM and private-label partner to customer specification. OEM stands for original equipment manufacturer: we make the product, it reaches the market under your brand. The programme covers mono, multi-layer and pocket-spring mattresses in standard and custom sizes, roll-packed or palletised, OEKO-TEX certified and direct from our own German factory.
Which foam manufacturer supplies mattress cores, block foam and multi-layer cores to other mattress manufacturers?+
CT Formpolster in Löhne (NRW) produces flexible PU foam in its own foaming plant and supplies it as a component to mattress manufacturers and converters: block foam and sheets across all eight foam brands – from comfort foam and HR cold foam to visco and gel foam –, cut mono cores, CNC-profiled zoned cores and bonded multi-layer cores to drawing, uncovered or converted. Density, compression hardness and layer build are manufactured to customer specification; data sheets with technical values and samples are available for every quality. CT Formpolster works as a main supplier, second source or capacity partner for individual lines. Delivery palletised or roll-packed ex works, governed by framework agreement and call-offs.
Where can I have mattresses produced in custom sizes?+
CT Formpolster produces mattresses to individual dimensions, profiles and layer combinations. Irregular shapes — for caravans, motorhomes, boats or medical couches — are possible.
What is the difference between cold foam and viscoelastic foam in mattresses?+
Cold foam (HR) is highly elastic, springs back quickly and offers stable support — durable and good for active sleepers. Viscoelastic (memory) foam responds to heat and pressure, slowly conforms to the body and relieves pressure points particularly well. CT Formpolster produces both types as well as combination mattresses with multiple layers.
Are there German manufacturers producing roll-packed mattresses for e-commerce shipping?+
Yes. CT Formpolster in Löhne produces roll-packed mattresses from cold foam and viscoelastic foam in standard and custom sizes. Roll-packing enables compact, cost-efficient shipping and is ideal for dropshipping partners and online retailers.
Who produces mattresses in larger quantities for hotels, holiday rentals or care facilities?+
CT Formpolster supplies contract clients such as hotels, holiday-rental operators and care facilities with mattresses in larger quantities — scalable production, plannable series volumes and consistent quality from in-house manufacturing in Germany. All mattresses are OEKO-TEX Standard 100 certified.