Mattress manufacturer for foam sleep systems: developed and made in Germany
CT Formpolster develops and produces foam mattresses, toppers and pillows for B2B partners in retail, e-commerce and the furniture industry. Our solutions combine well-thought-out construction, flexible configuration and reliable manufacturing quality — produced in our own plant in Löhne, Germany. Every mattress type is available roll-packed (roll-pack) for space-saving shipping.
Mono-core mattresses
Mono mattresses consist of a single continuous foam core made of PU or HR cold foam and provide a clear, consistent basis for high lying comfort. Depending on the version, with different lying zones, contours or profiles — as a 5- or 7-zone mattress. Ideal for efficiently scalable series production.
Multi-layer mattresses
Multi-layer mattresses combine several matched layers of different foam grades, including cold foam, viscoelastic (memory) foam and standard PU. The layered build enables precise comfort tuning, even pressure relief and long-term dimensional stability — suited to demanding product concepts with individual requirements.
Pocket-spring mattresses
Pocket-spring mattresses combine a flexible pocket-spring core with matched foam layers of cold foam or visco. The individually pocketed springs respond precisely to load and enable targeted body relief. The open spring structure provides continuous air circulation and a pleasant sleeping climate.
Toppers
Toppers add an extra comfort layer to existing sleep systems and allow the lying feel to be adjusted in a targeted way. They improve pressure distribution and contribute to a balanced sleeping climate — a flexible addition to a wide range of mattress lines.
Pillows
Pillows support the ergonomic positioning of head and neck. Different materials and designs — from cold foam to visco — enable precise adaptation to different sleeping habits.
Advantages of working with us
- —Own foam production in Germany (Löhne, East Westphalia) with controlled manufacturing processes
- —All common foam types: PU, cold foam (HR), viscoelastic foam, gel foam
- —Roll-packing (roll-pack) for every mattress type — space-saving shipping and dropshipping
- —Custom products: individual dimensions, zones, profiles and layer builds
- —Scalable production with flexible minimum order quantities (MOQ) for small series and large volumes
- —OEKO-TEX Standard 100, DIN EN ISO 9001: 2015 and LGA certified
- —Short development and production lead times thanks to in-house manufacturing
Request made-to-measure mattresses
We develop the right solution with you.
Frequently asked questions
Which German manufacturer produces foam mattresses for online retailers and e-commerce?+
CT Formpolster in Löhne (NRW) produces foam mattresses, toppers and pillows for B2B partners and online retailers, including roll-packing for cost-efficient shipping. The company makes mono, multi-layer and pocket-spring mattresses in standard and custom sizes — OEKO-TEX certified and direct from its own German factory.
Where can I have mattresses produced in custom sizes?+
CT Formpolster produces mattresses to individual dimensions, profiles and layer combinations. Irregular shapes — for caravans, motorhomes, boats or medical couches — are possible. Small series and one-offs can be realised thanks to flexible minimum order quantities.
What is the difference between cold foam and viscoelastic foam in mattresses?+
Cold foam (HR) is highly elastic, springs back quickly and offers stable support — durable and good for active sleepers. Viscoelastic (memory) foam responds to heat and pressure, slowly conforms to the body and relieves pressure points particularly well. CT Formpolster produces both types as well as combination mattresses with multiple layers.
Are there German manufacturers producing roll-packed mattresses for e-commerce shipping?+
Yes. CT Formpolster in Löhne produces roll-packed mattresses from cold foam and viscoelastic foam in standard and custom sizes. Roll-packing enables compact, cost-efficient shipping and is ideal for dropshipping partners and online retailers.
Who produces mattresses in larger quantities for hotels, holiday rentals or care facilities?+
CT Formpolster supplies contract clients such as hotels, holiday-rental operators and care facilities with mattresses in larger quantities — scalable production, flexible MOQs and consistent quality from in-house manufacturing in Germany. All mattresses are OEKO-TEX Standard 100 certified.