Made-to-measure foam packaging and transport protection from Germany
In transport, it is all about controlling movement and absorbing loads. Our foam solutions keep products securely in place, absorb shocks reliably and protect sensitive surfaces. Produced in Löhne, Germany.
Precisely fitting cut-outs prevent components from slipping or being loaded at single points — a decisive factor for sensitive or high-value products.
Case inserts and tool holders
Foam case inserts and tool holders are CNC-milled or die-cut exactly to your product and case dimensions. We produce one-offs and series in PE foam (dimensionally stable), PU foam (soft-damping) or combinations.
Material selection for packaging foams
- —PE foam (polyethylene): dimensionally stable, ideal for inserts and case inserts
- —Soft PU foam: soft-damping, for padding and filler material
- —HR cold foam: high resilience, suitable for reusable packaging
- —Material combinations: e.g. a PE base with a PU surface for combined requirements
We also make sure our packaging solutions integrate smoothly into existing logistics and packaging processes.
Request a packaging solution
Please state product dimensions, quantity and protection goal.
Frequently asked questions
Who makes individual foam inserts and case inserts to measure?+
CT Formpolster in Löhne makes precisely fitting foam inserts and case inserts by CNC milling or die-cutting, exactly to product and case dimensions — suitable for tool cases, measuring equipment, camera gear and other sensitive products.
What is the difference between PE foam and PU foam for packaging?+
PE foam (polyethylene) is dimensionally stable and water-repellent — ideal for inserts and case inserts that must hold their shape permanently. Soft PU foam is soft-damping, conforms easily and suits padding and filler material. CT Formpolster advises on material selection and produces both types as well as combinations.
Where can I get foam as edge protection and padding material for shipping?+
CT Formpolster supplies foam solutions as edge protection, padding and filler material for packaging — made to measure or as standard cut-to-size. The solutions integrate into existing logistics and packaging processes.